Resource Utilization Report
This report describes the results of the production anayses for the resource dimension view and more particularly the resource utilization (main work center and labor work center).
(see the Production analyses and Product analysis printing documentations)
This report presents by site and by work center the hourly results with a comparison between the nominal capacity, planned times, achieved times, set-up times and effective times.
- Nominal capacity
The nominal capacity of the work center is the capacity calculated with respect to the period and the calendar.
- Planned times
The sum of the planned times on the defined period
- Achieved times
The sum of the achieved times
- Effective times
The sum of the times in relation to the achieved quantity
- Set-up time
The sum of the achieved set-up times
A the level of each work center, a calculation is proposed for the planned and actual utilization, the efficiency, productivity, indication of the reported number of operations.
The results are totalled at the level of each work center.
Prerequisite
List of criteria
Parameter | Parameter title | Type |
|---|---|---|
wcrfcydeb | Plant range | |
wcrdeb | Work center group range | |
wstdeb | Work center range | WST |
enddat | Analysis end date | D |
impselections | Print selections (Local menu No, Yes) |
Description of the report
Explanation of the formulas being used
- Planned utilization=(Planned time/capacity) *100
- Actual utilization=(Actual time/capacity) *100
- Efficiency=(Effective time/actual time)*100
- Productivity=(Achieved time–Set-up time)/(Achieved time)*100
Example of a calculation
Let us consider the following elements on the CH1 work center
On the analysis period, the nominal capacity of CH1 is 95 hours.
WO1 | WO2 | WO3 | |
Planned set-up time (hours) | 2 | 5 | 3 |
Operating time (hours) | 12 | 35 | 23 |
Planned parts | 125 | 250 | 310 |
(fixed time)
Total planned time: 80 hours
Production data
WO1 | WO2 | WO3 | |
Achieved set-up time (hours) | 2.10 | 5.60 | 3.25 |
Achieved operating time (hours) | 11.2 | 34.50 | 25.50 |
Achieved parts | 110 | 245 | 305 |
Set-up time: 10.95 h
Production time: 71.20 h
Total time: 82.15 h
Calculation of the effective time
Operating time WO1 on CH1
2 + 12 *110/125 = 12.56 h
2 : Planned setting time
12 : Planned operation time
110 : Number of achieved parts
125 : Number of planned parts
Operating time WO2 on CH1
5 + 35 *245/250 = 39.30 h
5 : Planned setting time
35 : Planned operation time
245 : Number of achieved parts
250 : Number of planned parts
Operating time WO3 on CH1
3 +23*305/310 = 25.62 h
3 : Planned setting time
35 : Planned operation time
305: Number of achieved parts
310: Number of planned parts
- Total effective time: 77.48 h
- Planned utilization: (80/95)*100 = 84,21 %
- Actual utilization: (82,15/95)*100 = 86,47 %
- Efficiency:(77,48/82,15)*100 = 94,31 %
- Productivity:(82,15-10,95)/82.15*100 = 86,67 %